Surface preparation
For steel decks, an anti-corrosion protection layer applied and intact as designed by the shipyard is a pre-requisite.
The anti-corrosion protection layer needs to be clean, free of dirt, dust, grease, oil and loose particles before application of the SikaCor® ZP Primer. The adhesion between the anti-corrosion protection layer and SikaCor® ZP Primer must be verified.
Aluminum deck needs to be clean, free of dirt, dust, grease, oil and loose particles. The aluminum substrate must be sanded with 40 – 80 grit sanding paper and dust free vacuum cleaned before application of SikaCor® ZP Primer (Tiecoat).
In the case of cementitious substrates, it must be ensured that the laitance layer is completely removed. This is usually achieved by grinding. All dust, loose and friable material must be completely removed by vacuum before the next application.
Repairs to the substrate, filling of cracks, holes/voids or surface levelling must be carried out first. Repair areas must be cured before applying primers.
Ensure the substrate moisture content is equal or less than 4 % (Calcium carbide method (CM-method). Apply Sikafloor®-150/- 151 as a primer to obtain a closed pore free surface.
Polyurethane substrates need usually to be sanded with 40 – 80 grit sanding paper up to diamond disc. In case the substrate is not clean, it is required to clean it before the sanding process to ensure no debris is sanded into the surface. All dust, loose and friable material must be completely removed from the surface by vacuum cleaning before next application.
The application area must be protected against dirt, sun light, water and draught.
Consider: the substrates must be 3 °C above the dew point prior and during application and the relative humidity must be below 80 %.
For other substrates and their pre-treatment consult the Sika Pre-Treatment Chart for Sikafloor® Marine.